AE-NS Anwendung für Pneumatik und Elektropneumatik

6.1.3.2.- PNEUMATIK
PNEUMATIC AND ELECTRO-PNEUMATIC APPLICATION - AE-NS

INNOVATIVE SYSTEME

The Pneumatic and Electro-Pneumatic Application, "AE-NS", has been designed by EDIBON to obtain the necessary knowledge to understand the operation of the most common elements used in pneumatics and electro-pneumatics.

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EDIBON and its commitment to European Skills
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Setting up at Béjaia University
Setting up at Béjaia University
We have traveled to the Béjaia University to install several of our equipment in the areas of Electrical Engineering and Heat Transfer.
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ALLGEMEINE BESCHREIBUNG

The Pneumatic and Electro-Pneumatic Application, "AE-NS", is a modular application consisting of a great variety of optional kits and elements to configure the desired pneumatic and electro-pneumatic circuits.

The optional pneumatic kits available with the application, offers the necessary elements to perform a complete study of management and utilization of the actual industry pneumatic circuits

In the following lines there is a brief description of the objective to all pneumatic optional kits:

  • PK-K0, Kit to study the pneumatics fundamentals: contain the components to understand the fundamentals concepts of the pneumatics circuits.
  • PK-K1, Pneumatics kit: contain the components to understand the fundamentals and advanced concepts of the pneumatics circuits.
  • PK-K1UP, Upgrade Kit for the PK-K1 to undestand the principles of Electro-Pneumatic: contain the additional modules to work with the PK-K1 kit to understand the fundamentals concepts of the electro-pneumatics circuits.
  • PK-K2, Electro-Pneumatics kit: contain the components to understand the fundamentals and advanced concepts of the electro-pneumatics circuits.
  • PK-K3, Pneumatics Actuators kit: is designed to teach the concepts behind the most common pneumatic actuators as rotary motors.
  • PK-K4, Measurement and Proportional Control in Pneumatics kit: is a computer controlled kit, configured to perform the analog signal and the proportional controlover the pneumatic actuators to implement a PID control from the computer.
  • PK-K5, Vacuum Technology kit: is designed to teach the most common componentsof the vacuum circuits, the PK-K5 include several types of cups to study the differences between them.
  • PK-K6, Pneumatics and Electro-Pneumatic roubleshooting kit: is a kit of defective pneumatic components designed to teach the students the most common problem in pneumatic components, how to find them and detect the problems.

The EDIBON PLC unit is designed to work with the PK-K2 kits, and in conjunction offers the components to perform a complete understanding of pneumatic and electro-pneumatic technology with a PLC control of the pneumatic components, adding more practical possibilities to the unit.

There is available the optional elements of Silent Air Compressor, "SAC", that provide the air flow and the pressure needed to the correct working of the unit, the Workbenches to work at one or two sides, etc.

ÜBUNGEN UND GEFÜHRTE PRAKTIKEN

GEFÜHRTE PRAKTISCHE ÜBUNGEN IM HANDBUCH ENTHALTEN

PK-K0. Kit to study the pneumatics fundamentals.

  1. Identification of elements.
  2. Air compression and treatment.
  3. Operation of valves with manual activation.
  4. Activation of a simple effect cylinder.
  5. Activation of a simple effect cylinder from several points ("OR" valve).
  6. Simultaneous activation of a simple effect cylinder ("AND" valve).
  7. Indirect activation of a simple effect cylinder.

PK-K1. Pneumatics kit.

  1. Identification of elements.
  2. Air compression and treatment.
  3. Operation of valves with manual activation.
  4. Activation of a simple effect cylinder.
  5. Activation of a simple effect cylinder from several points ("OR" valve).
  6. Simultaneous activation of a simple effect cylinder ("AND" valve).
  7. Ejector function and study of the venture principle.
  8. Using the ejector and suction cup to grip workpieces.
  9. Indirect activation of a simple effect cylinder.
  10. Activation of a double effect cylinder.
  11. Indirect activation of a double effect cylinder.
  12. Semi-automatic activation of a double effect cylinder.
  13. Speed adjustment of a double effect cylinder.
  14. Automatic activation of a double effect cylinder.
  15. Timer controlled activation of a double effect cylinder.
  16. Accelerated return of a double effect cylinder.
  17. Pneumatic system with emergency pushbutton.
  18. Activation of a simple effect cylinder by three pneumatic signals.
  19. Configuration of an adjustable sequence valve.

PK-K1UP. Upgrade Kit for the PK-K1 to undestand the principles of Electro-Pneumatic:

  1. Identification of elements.
  2. Air compression and treatment.
  3. Activation of a simple effect cylinder.
  4. Activation of a double effect cylinder.
  5. Speed adjustment of a double effect cylinder.
  6. Electro-pneumatic control by a monostable 3/2 NC solenoid valve.
  7. Electro-pneumatic control by monostable 3/2 solenoid valve.
  8. Electro-pneumatic control by a bistable 5/2 solenoid valve.
  9. Control of a double effect cylinder using Reed sensors.
  10. Automatic activation of cylinders (sequence A+B+A-B-).
  11. Operation of a pressure switch and a manometer with electric contact.

PK-K2. Electro-Pneumatics kit.

  1. Identification of elements.
  2. Air compression and treatment.
  3. Activation of a simple effect cylinder.
  4. Activation of a double effect cylinder.
  5. Speed adjustment of a double effect cylinder.
  6. Electro-pneumatic control by a monostable 3/2 NC solenoid valve.
  7. Electro-pneumatic control by monostable 3/2 and 5/2 solenoid valves.
  8. Electro-pneumatic control by a bistable 5/2 solenoid valve.
  9. Control of a double effect cylinder using Reed sensors.
  10. Automatic activation of cylinders (sequence A+B+A-B-).
  11. Operation of a pressure switch and a manometer with electric contact.

PK-K3. Pneumatics Actuators kit.

  1. Identification of elements.
  2. Activation of a pneumatic linear actuator.
  3. Activation of a pneumatic rotary actuator.
  4. Activation of a pneumatic artificial muscle.
  5. Use the function generator to set the speed of the linear actuator.
  6. Use the function generator to set the speed of the rotary actuator.
  7. Use the function generator to set the speed of the pneumatic artificial muscle.
  8. Uses of different loads with a linear actuator and observe the response.
  9. Uses of different loads with a rotary actuator and observe the response.
  10. Uses of different loads with a pneumatic artificial muscle and observe the response.
  11. Comparison between the different actuators.

PK-K4. Measurement and Proportional Control in Pneumatics kit.

  1. Familiarization with data acquisition and processing of system signals from PC.
  2. Operation of the Background suppression photoelectric sensor from PC.
  3. Operation of the Polarized retroreflective photoelectric sensor from PC.
  4. Operation of the Diffuse-reflective photoelectric sensor from PC.
  5. Operation of the Fiber optic photoelectric sensor from PC.
  6. Proportional manual control of a proportional valve from PC.
  7. Analog measurement of pressure level from PC.
  8. Analog measurement of flow level from PC.
  9. PID control loop of the flow level from PC.
  10. Analog position sensor of the pneumatic linear actuator from PC.
  11. PID control loop of the position of a pneumatic linear actuator from PC.

PK-K5. Vaccum Technology kit.

  1. Familiarization with the vacuum components.
  2. Ejector function and study of the venture principle.
  3. Using the ejector and suction cup to grip workpieces.
  4. Measure of the negative pressure level.
  5. Regulation of the negative pressure of the vacuum circuit.
  6. Differences between the suction cups of the unit, and comparison of its performance.

PK-K6. Pneumatics and Electro-Pneumatic Troubleshooting kit.

  1. Familiarization with most common failures of the pneumatic components.
  2. Study a faulty air filter and pressure regulator with manometer.
  3. Study a faulty manometer.
  4. Study a faulty air pressure tank.
  5. Study a faulty monostable 3/2 NC valve activated by a push-button.
  6. Study a faulty double acting cylinder with Reed sensors.
  7. Study a faulty bistable 5/2 valves with pneumatic activation.
  8. Study a faulty 5/3 closed center valve with pneumatic activation.
  9. Study a faulty vacuum pad with ejector.
  10. Study a faulty silencer for 6 mm tubing.

AE-PLC-PAN-UB (also available with others PLCmanufacturers):

  1. Activation of a simple effect cylinder with PLC.
  2. Activation of a double effect cylinder with PLC.
  3. Electro-pneumatic control by a monostable 3/2 NC solenoid valve activated from PLC.
  4. Electro-pneumatic control by monostable 3/2 and 5/2 solenoid valve activated from PLC.
  5. Electro-pneumatic control by a bistable 5/2 solenoid valve activated from PLC.
  6. Pressure control with PLC.
  7. Position control of a double effect cylinder using Reed sensors and a PLC.
  8. Creation a pneumatic sequence with the PLC.

The practices available with the AE-PLC-PAN-UB working alone are:

  1. Using variables.
  2. Using digital inputs I.
  3. Using digital inputs II.
  4. Testing digital inputs (PLC-PAN-K1).
  5. Using digital outputs.
  6. Testing digital outputs.
  7. Using analog signals I (PLC-PAN-K1 and PLC-PAN-K2).
  8. Using analog signals II (PLC-PAN-K1 and PLC-PAN-K2).
  9. Square wave generator.
  10. HMI simple program (PLC-PAN-K3 or PLC-PAN-K4).
  11. Using digital outputs with HMI device I (PLC-PAN-K3 or PLCPAN-K4).
  12. Using digital outputs with HMI device II (PLC-PAN-K3 or PLCPAN-K4).
  13. Reading data from a register with the HMI device (PLC-PAN-K3 or PLC-PAN-K4).
  14. Writing data to a register with the HMI device (PLC-PAN-K3 or PLC-PAN-K4).
  15. Switching screens of the HMI device (PLC-PAN-K3 or PLC-PAN-K4).
  16. Internet connection of the PLC unit (PLC-PAN-K5).
  17. Control digital inputs with a web server application (PLC-PAN-K5).
  18. Control digital outputs with a web server application (PLC-PAN-K5).
  19. Control analog inputs with a web server application (PLC-PAN-K5).
  20. Control analog outputs with a web server application (PLC-PAN-K5).

AE-PLC-SIE-UB (also available with others PLC manufacturers):

  1. Activation of a simple effect cylinder with PLC.
  2. Activation of a double effect cylinder with PLC.
  3. Electro-pneumatic control by a monostable 3/2 NC solenoid valve activated from PLC.
  4. Electro-pneumatic control by monostable 3/2 and 5/2 solenoid valve activated from PLC.
  5. Electro-pneumatic control by a bistable 5/2 solenoid valve activated from PLC.
  6. Pressure control with PLC.
  7. Position control of a double effect cylinder using Reed sensors and a PLC.
  8. Creation a pneumatic sequence with the PLC.

The practices available with the AE-PLC-SIE-UB working alone are:

  1. Using variables.
  2. Using digital inputs I.
  3. Using digital inputs II.
  4. Testing digital inputs (PLC-SIE-K1).
  5. Using digital outputs.
  6. Testing digital outputs.
  7. Using analog signals I (PLC-SIE-K1 and PLC-SIE-K2).
  8. Using analog signals II (PLC-SIE-K1 and PLC-SIE-K2).
  9. Square wave generator.
  10. HMI simple program (PLC-SIE-K3 or PLC-SIE-K4).
  11. Using digital outputs with HMI device I (PLC-SIE-K3 or PLC-SIE-K4).
  12. Using digital outputs with HMI device II (PLC-SIE-K3 or PLC-SIE-K4).
  13. Reading data from a register with the HMI device (PLC-SIE-K3 or PLC-SIE-K4).
  14. Writing data to a register with the HMI device (PLC-SIE-K3 or PLC-SIE-K4).
  15. Switching screens of the HMI device (PLC-SIE-K3 or PLC-SIE-K4).
  16. Internet connection of the PLC unit (PLC-SIE-K5).
  17. Control digital inputs with a web server application (PLC-SIE-K5).
  18. Control digital outputs with a web server application (PLC-SIE-K5).
  19. Control analog inputs with a web server application (PLC-SIE-K5).
  20. Control analog outputs with a web server application (PLC-SIE-K5).

AE-PLC-AB-UB (also available with others PLC manufacturers):

  1. Activation of a simple effect cylinder with PLC.
  2. Activation of a double effect cylinder with PLC.
  3. Electro-pneumatic control by a monostable 3/2 NC solenoid valve activated from PLC.
  4. Electro-pneumatic control by monostable 3/2 and 5/2 solenoid valve activated from PLC.
  5. Electro-pneumatic control by a bistable 5/2 solenoid valve activated from PLC.
  6. Pressure control with PLC.
  7. Position control of a double effect cylinder using Reed sensors and a PLC.
  8. Creation a pneumatic sequence with the PLC.

The practices available with the AE-PLC-AB-UB working alone are:

  1. Using variables.
  2. Using digital inputs I.
  3. Using digital inputs II.
  4. Testing digital inputs (PLC-AB-K1).
  5. Using digital outputs.
  6. Testing digital outputs.
  7. Using analog signals I (PLC-AB-K1 and PLC-AB-K2).
  8. Using analog signals II (PLC-AB-K1 and PLC-AB-K2).
  9. Square wave generator.
  10. HMI simple program (PLC-AB-K3 or PLC-AB-K4).
  11. Using digital outputs with HMI device I (PLC-AB-K3 or PLC-AB-K4).
  12. Using digital outputs with HMI device II (PLC-AB-K3 or PLC-AB-K4).
  13. Reading data from a register with the HMI device (PLC-AB-K3 or PLC-AB-K4).
  14. Writing data to a register with the HMI device (PLC-AB-K3 or PLC-AB-K4).
  15. Switching screens of the HMI device (PLC-AB-K3 or PLC-AB-K4).
  16. Internet connection of the PLC unit (PLC-AB-K5).
  17. Control digital inputs with a web server application (PLC-AB-K5).
  18. Control digital outputs with a web server application (PLC-AB-K5).
  19. Control analog inputs with a web server application (PLC-AB-K5).
  20. Control analog outputs with a web server application (PLC-AB-K5).

AE-PLC-OMR-UB (also available with others PLC manufacturers):

  1. Activation of a simple effect cylinder with PLC.
  2. Activation of a double effect cylinder with PLC.
  3. Electro-pneumatic control by a monostable 3/2 NC solenoid valve activated from PLC.
  4. Electro-pneumatic control by monostable 3/2 and 5/2 solenoid valve activated from PLC.
  5. Electro-pneumatic control by a bistable 5/2 solenoid valve activated from PLC.
  6. Pressure control with PLC.
  7. Position control of a double effect cylinder using Reed sensors and a PLC.
  8. Creation a pneumatic sequence with the PLC.

The practices available with the AE-PLC-OMR-UB working alone are:

  1. Using variables.
  2. Using digital inputs I.
  3. Using digital inputs II.
  4. Testing digital inputs (PLC-OMR-K1).
  5. Using digital outputs.
  6. Testing digital outputs.
  7. Using analog signals I (PLC-OMR-K1 and PLC-OMR-K2).
  8. Using analog signals II (PLC-OMR-K1 and PLC-OMR-K2).
  9. Square wave generator.
  10. HMI simple program (PLC-OMR-K3 or PLC-OMR-K4).
  11. Using digital outputs with HMI device I (PLC-OMR-K3 or PLCOMR-K4).
  12. Using digital outputs with HMI device II (PLC-OMR-K3 or PLCOMR-K4).
  13. Reading data from a register with the HMI device (PLC-OMR-K3 or PLC-OMR-K4).
  14. Writing data to a register with the HMI device (PLC-OMR-K3 or PLC-OMR-K4).
  15. Switching screens of the HMI device (PLC-OMR-K3 or PLC-OMR-K4).
  16. Internet connection of the PLC unit (PLC-OMR-K5).
  17. Control digital inputs with a web server application (PLC-OMR-K5).
  18. Control digital outputs with a web server application (PLC-OMR-K5).
  19. Control analog inputs with a web server application (PLC-OMR-K5).
  20. Control analog outputs with a web server application (PLC-OMR-K5).

AE-PLC-MIT-UB (also available with others PLC manufacturers):

  1. Activation of a simple effect cylinder with PLC.
  2. Activation of a double effect cylinder with PLC.
  3. Electro-pneumatic control by a monostable 3/2 NC solenoid valve activated from PLC.
  4. Electro-pneumatic control by monostable 3/2 and 5/2 solenoid valve activated from PLC.
  5. Electro-pneumatic control by a bistable 5/2 solenoid valve activated from PLC.
  6. Pressure control with PLC.
  7. Position control of a double effect cylinder using Reed sensors and a PLC.
  8. Creation a pneumatic sequence with the PLC.

The practices available with the AE-PLC-MIT-UB working alone are:

  1. Using variables.
  2. Using digital inputs I.
  3. Using digital inputs II.
  4. Testing digital inputs (PLC-MIT-K1).
  5. Using digital outputs.
  6. Testing digital outputs.
  7. Using analog signals I (PLC-MIT-K1 and PLC-MIT-K2).
  8. Using analog signals II (PLC-MIT-K1 and PLC-MIT-K2).
  9. Square wave generator.
  10. HMI simple program (PLC-MIT-K3 or PLC-MIT-K4).
  11. Using digital outputs with HMI device I (PLC-MIT-K3 or PLC-MIT-K4).
  12. Using digital outputs with HMI device II (PLC-MIT-K3 or PLC-MIT-K4).
  13. Reading data from a register with the HMI device (PLC-MIT-K3 or PLC-MIT-K4).
  14. Writing data to a register with the HMI device (PLC-MIT-K3 or PLC-MIT-K4).
  15. Switching screens of the HMI device (PLC-MIT-K3 or PLC-PAN-K4).
  16. Internet connection of the PLC unit (PLC-MIT-K5).
  17. Control digital inputs with a web server application (PLC-MIT-K5).
  18. Control digital outputs with a web server application (PLC-MIT-K5).
  19. Control analog inputs with a web server application (PLC-MIT-K5).
  20. Control analog outputs with a web server application (PLC-MIT-K5).
  21. Several other exercises can be done and designed by the user.
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