HPPP Computer Controlled Hydroelectric Power Plant with Pelton Turbine

COMPUTER CONTROLLED HYDROELECTRIC POWER PLANT WITH PELTON TURBINE - HPPP

Unit: HPPP. Hydroelectric Power Plant with Pelton Turbine

COMPUTER CONTROLLED HYDROELECTRIC POWER PLANT WITH PELTON TURBINE - HPPP

Complete HPPP unit

COMPUTER CONTROLLED HYDROELECTRIC POWER PLANT WITH PELTON TURBINE - HPPP

Unit details

COMPUTER CONTROLLED HYDROELECTRIC POWER PLANT WITH PELTON TURBINE - HPPP

HPPP/CIB. Control Interface Box: The Control Interface Box is part of the SCADA system

COMPUTER CONTROLLED HYDROELECTRIC POWER PLANT WITH PELTON TURBINE - HPPP

Process diagram and unit elements allocation

COMPUTER CONTROLLED HYDROELECTRIC POWER PLANT WITH PELTON TURBINE - HPPP

HPPP/SOF. HPPP Software. Main Screen

COMPUTER CONTROLLED HYDROELECTRIC POWER PLANT WITH PELTON TURBINE - HPPP
COMPUTER CONTROLLED HYDROELECTRIC POWER PLANT WITH PELTON TURBINE - HPPP
COMPUTER CONTROLLED HYDROELECTRIC POWER PLANT WITH PELTON TURBINE - HPPP
COMPUTER CONTROLLED HYDROELECTRIC POWER PLANT WITH PELTON TURBINE - HPPP
COMPUTER CONTROLLED HYDROELECTRIC POWER PLANT WITH PELTON TURBINE - HPPP
COMPUTER CONTROLLED HYDROELECTRIC POWER PLANT WITH PELTON TURBINE - HPPP

INNOVATIVE SYSTEMS

The Computer Controlled Hydroelectric Power Plant with Pelton Turbine, "HPPP," has been designed by EDIBON to investigate and study the operation of hydroelectric power plants based on Pelton turbines. It also allows for the analysis of the mechanical characteristics of this type of turbine.

See general description

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General Description

The Computer Controlled Hydroelectric Power Plant with Pelton Turbine, "HPPP," has been designed by EDIBON to investigate and study the operation of hydroelectric power plants based on Pelton turbines. It also allows for the analysis of the mechanical characteristics of this type of turbine.

From the mechanical point of view, this unit is built with an aluminum and steel structure that integrates the following components: a 1 kW Pelton turbine with two servo-driven injectors, a water tank to simulate the reservoir, a water pump that allows simulating a waterfall of up to 80 meters, 2-inch PVC pipes for channeling the water from the pump to the injectors, and two servomotors that control the opening and closing of the injectors. These injectors can be controlled manually from the SCADA system or automatically by means of an advanced controller, which is described later in this catalog. In addition, the "HPPP" part number incorporates strategically placed sensors to measure and analyze physical variables of the system, such as flow, pressure such as flow, pressure, speed and torque. These sensors allow the user to visualize and analyze the partial and total efficiencies of the turbine and plant, the torque exerted by the turbine as a function of the injector opening, the mechanical power developed, the water flow required the water flow required to generate this power, the optimization of the turbine performance according to the ideal water head, and the impact of the turbine’s and the impact of the asymmetry of the pressures of the two injectors on the turbine performance, among other aspects.

From the electrical point of view, it is recommended to purchase the resistive and capacitive loads "N-REVT/1K" and "N-CAR19T/3C", as well as the Control and Regulation Unit for HPPP, "HPPP-CR", which includes all the electrical elements necessary to control the Pelton turbine as a power plant. First of all, it has analog measuring instruments, such as a voltmeter, a wattmeter and a varimeter, which provide information on the electrical parameters of the generator. In addition, there is the advanced controller, whose function is to automatically govern the position of the servo injectors in relation to the electrical power generated. This multifunction controller acts as protection against over-frequency, over-voltage, over-current and reverse power, providing safety and realism to the system. Next to the advanced controller is a network analyzer, which allows to measure and visualize all the electrical parameters that the generator injects into the real electrical network when it is synchronized. In addition, the unit can operate in island mode, supplying power to a number of electrical loads already mentioned in this paragraph.

All electrical and mechanical parameters are collected by the Supervisory Control and Data Acquisition (SCADA) system included in the unit. SCADA is an essential tool for analyzing every detail of the operation of a turbine or hydroelectric power plant. All parameters can be graphically visualized, enabling a step-by-step understanding of the dynamics of such systems. For example, the influence of pressure head on turbine mechanical power, variation in performance based on injector opening, and its impact on turbine torque, among others.

Exercises and guided practices

GUIDED PRACTICAL EXERCISES INCLUDED IN THE MANUAL

  1. Determination of pelton turbine operating parameters.
  2. Analysis of the relationship between injection pressure and turbine mechanical power.
  3. Determination of Pelton turbine efficiency as a function of water jump, injector opening and load applied to the turbine.
  4. Analysis of the influence of water flow on turbine performance: the water flow rate supplied to the turbine is adjusted and its performance is measured in relation to the mechanical power applied to the turbine shaft.
  5. Study of the influence of water injection asymmetry in the pelton turbine on its performance.
  6. Study the relationship between injector opening and generated mechanical power: measuring of the mechanical power developed by the turbine while varying the injector openings.
  7. Optimization of turbine performance: testing with different combinations of water head height and injector opening to find the configuration that maximizes turbine performance.
  8. Study the behavior of sensors: Analyze the response of flow rate, pressure, velocity, and torque sensors under different operating conditions.

MORE PRACTICAL EXERCISES TO BE DONE WITH THE UNIT

Additional practical possibilities with additional recommended elements HPPP-CR, N-REVT/1K and N-CAR19T/3C:

  1. Study of energy production in stand-alone mode.
  2. Study of the impact of the connection to the generator of electrical loads in island mode. Influence on generator voltage and frequency.
  3. Study of the synchronization process of the generator with the grid. Control of frequency, voltage and phase sequence.
  4. Study of the causes and consequences of the motorization of the generator in synchronism with the grid.
  5. Study of the impact of sudden uncoupling of the turbine and the grid on the electrical and mechanical variables of the turbine.
  6. Analysis of the effect of load on power plant performance: Study of the synchronization of the electrical generator with the grid. Use of the network analyzer to measure and visualize the most relevant electrical parameters of the process.
  7. Study of the synchronization of the electric generator with the grid. Use of the network analyzer to measure and visualize the most relevant electrical the most relevant electrical parameters of the process.
  8. Evaluation of system protection and safety: verification of advanced controller protection functions, such as overfrequency, over-voltage, over-current and reverse power protection. Verification of the system response to fault or overload situations.
  9. Analysis of system dynamics using SCADA: Use SCADA to visualize electrical and mechanical parameters in real time. Monitor in detail how the parameters vary and the interactions between them during different plant operations.

Other possibilities to be done with this unit:

  1. Many students view results simultaneously. To view all results in real time in the classroom by means of a projector or an electronic whiteboard.
  2. Open Control, Multicontrol and Real Time Control. This unit allows intrinsically and/or extrinsically to change the span, gains, proportional, integral, derivative parameters, etc, in real time.
  3. The Computer Control System with SCADA allows a real industrial simulation.
  4. This unit is totally safe as uses mechanical, electrical/electronic, and software safety devices.
  5. This unit can be used for doing applied research.
  6. This unit can be used for giving training courses to Industries even to other Technical Education Institutions.
  7. Control of the HPPP unit process through the control interface box without the computer.
  8. Visualization of all the sensors values used in the HPPP unit process.
  9. Several other exercises can be done and designed by the user.

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