AE-PLC-FMS4 Flexible Manufacturing System for Filtering, Mixing, Industrial Process Control, and Bottling

6.2.6.- FLEXIBLE MANUFACTURING SYSTEMS WITH PLC
FLEXIBLE MANUFACTURING SYSTEM FOR FILTERING, MIXING, INDUSTRIAL PROCESS CONTROL, AND BOTTLING - AE-PLC-FMS4

INNOVATIVE SYSTEMS

The Flexible Manufacturing System 4, "AE-PLC-FMS4" is a modular system composed of four workstations: the "AE-PLC-FT" filtration workstation, the "AE-PLC-MS" mixing workstation, the "AE-PLC-CP" industrial control processes workstation and the "AE-PLC-MEMB" bottling workstation.

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Expansions

ICAI

Interactive Computer Aided Instruction Software

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General Description

The Flexible Manufacturing System 4, "AE-PLC-FMS4" is a modular system composed of four workstations: the "AE-PLC-FT" filtration workstation, the "AE-PLC-MS" mixing workstation, the "AE-PLC-CP" industrial control processes workstation and the "AE-PLC-MEMB" bottling workstation.

The objective of the "AE-PLC-FMS4" system is to process the input water in order to obtain the desired bottled product.

The process of the "AE-PLC-FMS4" is explained in the following lines:

  • First, the input water is filtrated and pumped to the mixing station.
  • Then, the mixed water is pumped to the industrial control processes workstation, where three different industrial controllers manage the temperature, the level, the flow and the pressure of the product.
  • Finally, the next workstation bottled the product.

The "AE-PLC-FMS4" system design by EDIBON allows the users to learn the basic concepts of automation as the operation of an Ethernet network or how to program a PLC and about other areas as pneumatic, electro-pneumatic, etc.

The optional "AE-PLCA-AS" software is design to teach the students how works real automation software. This software allows making 2D and 3D processes simulations, supervising and controlling SCADA systems, programming and communicating PLCs, simulating hydraulic, pneumatic and electronic devices operation, etc.

Exercises and guided practices

GUIDED PRACTICAL EXERCISES INCLUDED IN THE MANUAL

Practical possibilities to be done with the Flexible Manufacturing System 4 (AE-PLC-FMS4):

  1. Introduction to flexible manufacturing system (FMS).
  2. Introduction to pneumatics and electro-pneumatics.
  3. Introduction to vacuum technology.
  4. Study of the sensor detection.
  5. Testing the digital inputs and outputs of the automatic system through a PLC.
  6. Modify manufacturing parameters through the PLC.
  7. Configuration of a pneumatic application.
  8. Introduction to the Human-machine interface systems (HMI).
  9. Study of an automatic control of an industrial system.
  10. Control of the flexible manufacturing system through a central PLC in an Ethernet network with local PLC in each workstation.
  11. Manage the flexible manufacturing system through the HMI device.

Practical possibilities to be done with the optional software Automation Systems Simulation Software (AE-AS):

  1. Introduction to the SCADA control system.
  2. OPC server system with Ethernet.
  3. SCADA control of an automatic industrial system through PC.

Practical possibilities to be done with the Workstation alone:

- Filtration Workstation (AE-PLC-FT).

  1. Manual control of a Filtration system.
  2. Automatic control of a Filtration system.
  3. Change the parameters of the Filtration process.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.

- Mixing Workstation (AE-PLC-MS).

  1. Manual control of a mixing system.
  2. Automatic control of a mixing system.
  3. Change the parameters of the mixing process.
  4. Optimization of the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.

- Industrial Control Processes Workstation (AE-PLC-CP).

  1. Manual control of a water tank temperature.
  2. Manual control of a water tank level.
  3. Manual control of a water flow.
  4. Manual control of a water pressure.
  5. Automatic control of a water tank temperature through an industrial controller.
  6. Automatic control of a water tank level through an industrial controller.
  7. Automatic control of a water flow through an industrial controller.
  8. Automatic control of a water pressure through an industrial controller.
  9. Change the parameters of the different controls.
  10. Optimize the process time of the different industrial controls.
  11. Study and analysis of the faults inserted in the process with the fault generation module.

- Bottling Workstation (AE-PLC-MEMB).

  1. Manual control of the bottling system.
  2. Automatic control of the bottling system.
  3. Change the parameters of the bottling process.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.
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