7.4.- INSTALLATIONS AND MAINTENANCE

The needs of today's society are a challenge for any industry, since they have to be in continuous evolution and renewal to adapt to those needs.

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In recent years, as a result of the new industrial revolution or "Industry 4.0", the emergence of the "Industrial Internet of Things" ("IIoT") and the "Smart Factories", that adaptation is possible thanks to the application of the most sophisticated techniques in the design of new facilities or in the renovation of existing ones.

In spite of all these technological advances and the exhaustive controls carried out, it should not be forgotten that any element that take part in the productive process is going to be subjected to a mechanical and electrical wear (efforts, loads, etc.) and its useful life is limited. To avoid catastrophic failures, stoppages in production or any type of process that implies an increase of non-productive times and, therefore, an increase of costs, it is extremely important to carry out a good maintenance of machinery, electrical systems, etc.

Traditionally, only two types of maintenance were considered:

  • Corrective: the fault is solved once it has already occurred.
  • Preventive: periodic review of all those problematic elements and their replacement if required.

These types of maintenance involve very high and unnecessary costs in most cases. Nowadays, thanks to the available technology, it is possible to carry out predictive maintenance consisting of a comprehensive analysis of all those variables that take part in all the components of a system and be able to replace them at the right time.

But, if more control over the failures that can suffer all those mechanical components subject to wear is preferred, there is another type of maintenance, known as proactive maintenance. It goes one step further than the predictive maintenance, looking for the root of the problem.

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INSTALLATIONS AND MAINTENANCE EQUIPMENT

1.- PHYSICS 2.- ELECTRONICS 3.- COMMUNICATIONS 4.- ELECTRICITY 5.- ENERGY 6.- MECHATRONICS & AUTOMATION 7.- MECHANICS 8.- FLUID MECHANICS 9.- THERMODYNAMICS & THERMOTECHNICS 10.- PROCESS CONTROL 11.- CHEMICAL ENGINEERING 12.- FOOD & WATER TECHNOLOGIES 13.- ENVIRONMENT 14.- BIOMEDICAL ENGINEERING LABORATORY ACCESSORIES CUSTOMIZED PILOT PLANTS
7.1.- MECHANICAL ENGINEERING 7.2.- AUTOMOTIVE MECHANICAL ENGINEERING 7.3.- MATERIALS ENGINEERING 7.4.- INSTALLATIONS AND MAINTENANCE
7.4.1.- CUTAWAY MODELS 7.4.2.- DETACHABLE MODELS 7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING
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CUTAWAY MODELS OF TRANSMISSION OF MOTION UNITS - CMTM
  • CMTM
Available
7.4.1.- CUTAWAY MODELS

CMTM

Cutaway Models of Transmission of Motion Units

Mechanical transmission is any device that propagates power between two or more elements of a machine. The most common mechanical transmissions are cables, chains, belts, gears, pulleys, friction wheels, friction discs, camshafts,...
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UNIT TO STUDY A WORM GEAR CUTAWAY MODEL - WGCM
Available
7.4.1.- CUTAWAY MODELS

WGCM

Unit to Study a Worm Gear Cutaway Model

Accessory of CMTM
It is a worm gear with shafts perpendicular to each other. It consists of a helical worm screw and a circular cogwheel. Some applications of this device are automatic doors or elevators systems, where motion in one direction and blocking the...
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UNIT TO STUDY A PLANETARY GEAR CUTAWAY MODEL - PGCM
Available
7.4.1.- CUTAWAY MODELS

PGCM

Unit to Study a Planetary Gear Cutaway Model

Accessory of CMTM
It is a planetary gear. It consists of one or more external or planet gears that revolves about a central or sun gear. Planetary gears are normally used as reducers in gearboxes or as differentials.
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UNIT TO STUDY A BEARING CUTAWAY MODEL - BCM
Available
7.4.1.- CUTAWAY MODELS

BCM

Unit to Study a Bearing Cutaway Model

Accessory of CMTM
It is a pedestal bearing. Bearings are commonly used in industry, their function is to withstand a load while in contact with other body, having relative movement between them.
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UNIT TO STUDY A SHAFT WITH JOURNAL BEARINGS ASSEMBLY - SJBA
  • SJBA
Available
7.4.2.- DETACHABLE MODELS

SJBA

Unit to Study a Shaft with Journal Bearings Assembly

The Unit to Study a Shaft with Journal Bearings Assembly, "SJBA", unit consists of two shaft bearings at the ends and a ground steel shaft. The slide bearing consists of two parts, the bearing itself, which is the part of the assembly that is in...
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UNIT TO STUDY A HYDRODYNAMIC JOURNAL BEARING ASSEMBLY - HJBA
  • HJBA
Available
7.4.2.- DETACHABLE MODELS

HJBA

Unit to Study a Hydrodynamic Journal Bearing Assembly

The Unit to Study a Hydrodynamic Journal Bearing Assembly, "HJBA", is a horizontally sectioned hydrodynamic bearing. For an even transfer of the generated forces to the lower part of the bearing case, the bearings in said case are supported by a...
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SPUR GEAR ASSEMBLY UNIT - SGA
  • SGA
Available
7.4.2.- DETACHABLE MODELS

SGA

Spur Gear Assembly Unit

The Spur Gear Assembly Unit, "SGA", consists of a spur gear with spiral gearing. The gear consists of a single reduction stage and a fixed transmission ratio. It is a gear unit composed of: driving and driven shafts, drive wheel and pinion,...
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COMBINED GEAR ASSEMBLY UNIT - CGA
  • CGA
Available
7.4.2.- DETACHABLE MODELS

CGA

Combined Gear Assembly Unit

A combined gear is a two or more stage gear with different types of gears. Combined gears play an important role in all kinds of industrial machines. Some of the most noteworthy applications are, for example, in elevators, car industry, transport...
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DRIVE, SHAFT, AND GEAR ALIGNMENT UNIT - ADSG
  • ADSG
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

ADSG

Drive, Shaft, and Gear Alignment Unit

The Drive, Shaft, and Gear Alignment Unit, "ADSG", allows for studying the coupling and uncoupling, maintenance, repair of the related units and checking the operation with the following units:CGA. Combined Gear Assembly Unit.SGA. Spur Gear...
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COMPUTER CONTROLLED MACHINE DIAGNOSIS UNIT - MDUC
  • MDUC
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDUC

Computer Controlled Machine Diagnosis Unit

The Computer Controlled Machine Diagnosis Unit, "MDUC", of EDIBON, allows you to perform vibration measurement practical exercises, measuring the displacement, velocity and acceleration of vibrations in the time-frequency range.The Computer...
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MACHINE DIAGNOSIS - MDU
  • MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU

Machine Diagnosis

The family of Machine Diagnosis Unit, "MDU", of Edibon, allows you to perform vibration measurement practical exercises, measuring the displacement, velocity and acceleration of vibrations in the time-frequency range.The MDU Base Unit, "MDU-UB",...
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MOBILE STRUCTURE FOR MDU - MDU-MLB
  • Accessory of MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU-MLB

Mobile Structure for MDU

Accessory of MDU
The Mobile Structure for MDU, "MDU-MLB", is a robust structure designed to quickly and easily assemble the various elements of the MDU Base Unit, "MDU-UB" or the Computer Controlled Machine Diagnosis Unit, "MDUC", and thus assemble a mobile test...
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TOP TABLE STRUCTURE FOR MDU - MDU-SM
  • Accessory of MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU-SM

Top Table Structure for MDU

Accessory of MDU
A bench-top structure consisting of a slotted table with anodized aluminum frames of 1100 x 770 x 820 mm.It has a transparent protective cover that protects against the rotating parts and allows us to observe the different experiments. The cover...
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SOFTWARE, SENSORS AND CONTROL FOR MDU UNIT - MDU-SSC
  • Accessory of MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU-SSC

Software, Sensors and Control for MDU Unit

Accessory of MDU
The aim of the vibration analyzer is to assess the machine diagnosis testing with the different kits related to the vibration interface technology.The system consists of two acceleration sensors, a speed sensor, a measuring amplifier with...
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BREAK AND LOAD UNIT - MDU-BLU
  • Accessory of MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU-BLU

Break and Load Unit

Accessory of MDU
The Break and Load Unit, "MDU-BLU", of EDIBON is a magnetic particle brake, a display unit and an electrical control. It is possible to precisely adjust the braking moment. The excitation current is used as a measurement of the braking moment and...
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SET OF ELASTIC SHAFT - MDU-SES
  • Accessory of MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU-SES

Set of Elastic Shaft

Accessory of MDU
The Set of Elastic Shaft, "MDU-SES", of EDIBON allows to study the behavior of an elastic rotor subjected to imbalance and balance of elastic rotors in operation. It is possible to study the resonance and the phenomena occurred in subcritical and...
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SET OF ROTATING SHAFT WITH CRANK - MDU-SRS
  • Accessory of MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU-SRS

Set of Rotating Shaft with Crank

Accessory of MDU
It is important that fissures resulting from material fatigue in rotating machines are detected in good time before the breakage occurs, which usually leads to fatal consequences.The Set of Rotating Shaft with Crank, "MDU-SRS", consists of two...
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SET OF ROLLER BEARINGS WITH FAULTS - MDU-SRBF
  • Accessory of MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU-SRBF

Set of Roller Bearings with Faults

Accessory of MDU
To determine the remaining life cycle of a roller bearing and decide on its replacement, the slow variation of the vibration spectrum is analyzed. The spectral distribution will enable to draw accurate conclusions about the type of defect and its...
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SET OF COUPLINGS - MDU-SCO
  • Accessory of MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU-SCO

Set of Couplings

Accessory of MDU
The Set of Couplings, "MDU-SCO", allows to compare the properties of different couplings such as curved tooth, bolt, flange and claw couplings.The vibrational behavior of the different types of couplings is important to draw conclusions about...
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SET OF BELT DRIVE - MDU-SBD
  • Accessory of MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU-SBD

Set of Belt Drive

Accessory of MDU
The belt drives are noiseless drive devices, have a long life and require little maintenance provided that its design, assembly and adjustment are correct.The Set of Belt Drive, "MDU-SBD", allows to study the conditions that cause vibrations or...
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SET TO STUDY DAMAGE IN GEARS - MDU-SSDG
  • Accessory of MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU-SSDG

Set to Study Damage in Gears

Accessory of MDU
The Set to Study Damage in Gears, "MDU-SSDG", allows to study the vibrational behavior of gears with typical defects.For that purpose, gears with tooth defects and gears without defects are included, so a comparative study can be carried out. The...
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SET OF CRANK MECHANISM - MDU-SCM
  • Accessory of MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU-SCM

Set of Crank Mechanism

Accessory of MDU
The compressors and pumps frequently use crank and connecting rod mechanisms. The force and mass oscillations cause vibrations in the units.The Set of Crank Mechanism, "MDU-SCM", allows to adjust the stroke, mass compensation and bearing...
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SET TO STUDY CAVITATION IN PUMPS - MDU-SSCP
  • Accessory of MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU-SSCP

Set to Study Cavitation in Pumps

Accessory of MDU
Pump cavitation is produced when steam cavities are created within a fluid in which forces act responding to the pressure differences.Cavitation causes noise, damage to components and loss of performance.The Set to Study Cavitation in Pumps,...
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BLOWER VIBRATION SET FOR MDU - MDU-SSVF
  • Accessory of MDU
Available
7.4.3.- INSTALLATIONS AND MAINTENANCE TRAINING

MDU-SSVF

Blower Vibration Set for MDU

Accessory of MDU
In the Blower Vibration Set for MDU, "MDU-SSVF", the vibrations are magnetically induced. It is possible to study three impellers with a different number of movable vanes. It is also possible to study the gyroscopic effect by mounting the flywheel...
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