QRCC コンピューター制御触媒反応器

11.2.- 化学反応器
COMPUTER CONTROLLED CATALYTIC REACTORS - QRCC

Unit: QRCC. Computer Controlled Catalytic Reactors

COMPUTER CONTROLLED CATALYTIC REACTORS - QRCC

Complete QRCC Unit

COMPUTER CONTROLLED CATALYTIC REACTORS - QRCC
COMPUTER CONTROLLED CATALYTIC REACTORS - QRCC

革新的なシステム

The Computer Controlled Catalytic Reactors, "QRCC", has been designed by EDIBON to perform the saccharose hydrolysis reaction in a continuous way by using catalytic fixed-bed reactors application.

一般的な説明を表示

拡張

ICAI

インタラクティブなコンピュータ支援教育ソフトウェア
FSS

故障シミュレーションシステム
PLC

PLCによる産業プロセス制御
PLCHMI

HMIを使用したローカル/リモートIIoT制御と監視
ELK

EDIBONソフトウェア開発キット、NI LabVIEW™による動作
ECR

NI CompactRIOを使用したEDIBONの産業用モジュラーシステム
ESN

EDIBON Scada-Netシステム
ECL

EDIBON遠隔教育

研究室

11TV
 化学工学研究室
11HE
 高等教育化学工学研究室
11PTC
 石油研修センター研究室

関連ニュース

Set up at Universidad de Huelva (Spain)
Set up at Universidad de Huelva (Spain)
Glad to announce one of our latest set-ups at Universidad de Huelva, with a complete installation for the Agroforestry Science department's students and researchers, including AFTC, QRCC, TFRC or MCEN, among others. We are proud to contribute in the technical preparation of future agroforestry...
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概要

The Computer Controlled Catalytic Reactors, "QRCC", has been designed by EDIBON to perform the saccharose hydrolysis reaction in a continuous way by using catalytic fixed-bed reactors application.

Saccharose hydrolysis is the industrial process to obtain glucose and fructose from saccharose. It is a reversible chemical reaction.

The "QRCC" unit consists of three fixed bed reactors. Two of them are fixed-bed reactors for chemical catalysis, composed of the same chemical catalyst, called ion exchange resins, but with different granulometry between them. The third reactor is a fixed-bed reactor for biological (enzymatic) catalysis, which is prepared for use with an immobilized enzyme through which we will pass our product, in this case sucrose, to proceed to its hydrolysis.

Saccharose hydrolysis is favoured with temperatures around 50 °C – 60 °C. For this purpose the reactors are jacketed and hot water is circulated through them. The temperature of this water is controlled by PID control through the control software.

Feeding saccharose to our reactors is done through a peristaltic pump which allows the regulation of speed through the control software. The resulting solution is pumped to the final-product flask. From this point on it will be analysed with a spectrophotometer that is adapted to "QRCC" unit interface.

As an optional supply, there is the possibility of acquiring the additional recommended element Computer Controlled Flow Injection Analysis (FIA) Unit, "QRCC-IF". This unit is a Flow Injection Analysis system, which is used to measure the conversion degree of the reaction of the saccharose hydrolysis in a continuous way.

This Computer Controlled Unit is supplied with the EDIBON Computer Control System (SCADA), and includes: The unit itself + a Control Interface Box + a Data Acquisition Board + Computer Control, Data Acquisition and Data Management Software Packages, for controlling the process and all parameters involved in the process.

付属品

COMPUTER CONTROLLED FLOW INJECTION ANALYSIS (FIA) UNIT - QRCC-IF
  • QRCC-IF
Available
11.2.- 化学反応器
QRCC-IF
流体注入分析（FIA）
This unit is a Flow Injection Analysis system, which we will use to measure the conversion degree of the saccharose hydrolysis in a continuous way.This unit provides an easy method for measuring the saccharose concentration of the final product in...
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演習と指導の慣行

マニュアルに含まれるガイド付き実習

  1. Study of the principles of catalytic fixed-bed reactors.
  2. Effect of the variation in the particle’s size in the effectiveness of a fixed-bed reactor.
  3. Comparison of chemical and biological (enzymic) catalysis.
  4. Checking the influence on different variables (feed flow, temperature of reaction, reagents concentration) on the obtained final product.
  5. Spectrophotometer calibration.
  6. Using the spectrophotometer and product analysis.
  7. Study of the "FIA" Flow Injection Analysis technique and principles (with QRCC-IF optional accessory).
  8. Examination of the reproducibility and sensitivity of the "FIA" analysis method as a function of the flow rate and sample concentration (with QRCC-IF optional accessory).
  9. Sensors calibration.

より実用的な練習をして、ユニットを完成させる

  1. Studies of steady and unsteady state catalysis.
  2. Flow characterisation in a fixed-bed.
  3. Mass balances.
  4. Determination of steady state and unsteady state kinetics of a catalytic fixed-bed reactor.

Other possibilities to be done with this unit:

  1. Many students view results simultaneously. To view all results in real time in the classroom by means of a projector or an electronic whiteboard.
  2. Open Control, Multicontrol and Real Time Control. This unit allows intrinsically and/or extrinsically to change the span, gains, proportional, integral, derivate parameters, etc, in real time.
  3. The Computer Control System with SCADA and PID Control allow a real industrial simulation.
  4. This unit is totally safe as uses mechanical, electrical and electronic, and software safety devices.
  5. This unit can be used for doing applied research.
  6. This unit can be used for giving training courses to Industries even to other Technical Education Institutions.
  7. Control of the QRCC unit process through the control interface box without the computer.
  8. Visualization of all the sensors values used in the QRCC unit process.
  9. Several other exercises can be done and designed by the user

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  • QRCB
Available
11.2.- 化学反応器
QRCB
触媒反応器
The Catalytic Reactors, "QRCB" is an unit designed to perform the saccharose hydrolysis reaction in a continuous way by using catalytic fixed-bed reactors. Saccharose hydrolysis is the industrial process to obtain glucose and frustose from...
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