AE-PLC-FMS15 供給、組立、ロボット処理および輸送のためのフレキシブル製造システム

6.2.6.- PLCを使用した柔軟な製造システム
FLEXIBLE MANUFACTURING SYSTEM 15 - AE-PLC-FMS15

革新的なシステム

The Flexible Manufacturing System for Feeding, Assembly, Robotic Handling, and Transport, "AE-PLC-FMS15", designed by EDIBON, enables the study and practice of an automated production cycle consisting of 4 distinct workstations.

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ICAI

インタラクティブなコンピュータ支援教育ソフトウェア

関連ニュース

EDIBON and its commitment to European Skills
EDIBON and its commitment to European Skills
At EDIBON, we are committed to strengthening skills as a strategic pillar for the competitiveness and social well-being of the European Union. Proper training not only boosts the economy but also enables individuals to fully participate in society and democracy.
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概要

The Flexible Manufacturing System for Feeding, Assembly, Robotic Handling, and Transport, "AE-PLC-FMS15", is a highly adaptable and configurable system designed for the study and application of advanced automation principles within the context of Industry 4.0 and Industry 5.0. This unit integrates key technologies such as automated control, inter-device networking through smart networks, PLC programming of assembly lines, and real-time data analysis, allowing users to explore the capabilities of digitized and connected manufacturing that characterize the Fourth Industrial Revolution and pave the way for the Fifth Industrial Revolution.

It consists of four interconnected workstations that perform specific tasks in feeding, transport, assembly, and robotic handling, ensuring the continuous and precise flow of parts throughout the production process. Each of these workstations requires its own PLC from the selected brand (PANASONIC, SIEMENS, ALLEN BRADLEY, MITSUBISHI and/or OMRON), allowing users to explore how advanced control and production concepts are applied in an automated manufacturing line. The workflow is coordinated by a central PLC system (from the same brand chosen for the stations) and an Ethernet network, making the "AE-PLC-FMS15" a comprehensive learning resource for those interested in automation engineering and flexible manufacturing.

The included workstations are:

  • Part Feeding Workstation, "AE-PLC-A": Begins the cycle by moving the base parts from the waiting position to the conveyor belt.
  • Linear Transport Workstation, "AE-PLC-T": Receives the parts from the storage workstation and positions them for transfer to the next workstation.
  • Robotic Arm Workstation, "AE-BR": Picks up the classified part and places it in an output tray.
  • Mounting Workstation, "AE-PLC-M": Adds a second piece to the base, verifying that the dimensions are correct before proceeding.

The system allows students and instructors to delve into fundamental concepts of industrial automation. Through its use, students acquire practical skills in designing and operating automated systems, gaining a deep understanding of the coordinated work across the various workstations of a real production line. This configurable system has been carefully designed so that each of its workstations performs specific functions that simulate real industrial processes.

The recommended Automation System Simulation Software, "AE-AS," enables the simulation of industrial processes in both 2D and 3D, providing full control and supervision, allowing users to safely experiment with automation software in a protected environment.

演習と指導の慣行

マニュアルに含まれるガイド付き実習

Practical possibilities to be done with the Flexible Manufacturing System for Process Control, Filling, Sealing, and Storage (AE-PLCFMS15):

  1. Introduction to flexible manufacturing system (FMS).
  2. Introduction to pneumatics and electro-pneumatics.
  3. Introduction to vacuum technology.
  4. Study of the sensor detection.
  5. Testing the digital inputs and outputs of the automatic system through a PLC.
  6. Modify manufacturing parameters through the PLC.
  7. Configuration of a pneumatic application.
  8. Introduction to the human-machine interface systems (HMI).
  9. Study of an automatic control of an industrial system.
  10. Control of the flexible manufacturing system through a central PLC in an Ethernet network with local PLC in each workstation.
  11. Manage the flexible manufacturing system through the HMI device.

Practical possibilities to be done with the workstation alone:- Part Feeding Workstation (AE-PLC-A).

  1. Manual control of a feeding system.
  2. Automatic control of a feeding system.
  3. Change the parameters of the feeding process.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.

- Linear Transport Workstation (AE-PLC-T).

  1. Manual control of a transporting system.
  2. Automatic control of a transporting system.
  3. Change the parameters of a transporting process.
  4. Optimize the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.

- Robotic Arm Workstation (AE-BR).

  1. Introduction to robotic systems.
  2. Robotic arm configuration.
  3. Set a simple movement of the robotic arm.
  4. Configuration of a pneumatic application.
  5. Set a simple pick and place function with the robotic arm.
  6. Modification of the task parameters.
  7. Optimize the task time.

- Mounting Workstation (AE-PLC-M).

  1. Manual control of a mounting system.
  2. Automatic control of a mounting system.
  3. Change the parameters of the mounting process.
  4. Optimization of the process time.
  5. Study and analysis of the faults inserted in the process with the fault generation module.

Practical possibilities to be done with the optional software Automation Systems Simulation Software (AE-AS):

  1. Introduction to the SCADA control system.
  2. OPC server system with Ethernet.
  3. SCADA control of an automatic industrial system through PC.
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