MDU Диагностика машин

7.4.3.- ТРЕНИНГ ПО МОНТАЖУ И НАЛАДКЕ
MACHINE DIAGNOSIS - MDU

ИННОВАЦИОННЫЕ СИСТЕМЫ

The family of Machine Diagnosis Unit, "MDU", of Edibon, allows you to perform vibration measurement practical exercises, measuring the displacement, velocity and acceleration of vibrations in the time-frequency range.

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Программное Обеспечение для Интерактивного Компьютерного Обучения

ОБЩЕЕ ОПИСАНИЕ

The family of Machine Diagnosis Unit, "MDU", of Edibon, allows you to perform vibration measurement practical exercises, measuring the displacement, velocity and acceleration of vibrations in the time-frequency range.

The MDU Base Unit, "MDU-UB", components are mechanical elements such as: flexible couplings for compensating misalignments, bearings with easily removable roller bearings, two rotor shafts of different lengths, two flywheels with replaceable counterweights and an asynchronous drive motor connected to a frequency converter and a tachometer generator.

All the elements can be mounted on an aluminum frame of 1100 x 770 mm with longitudinal grooves for displacement. They can be easily adjusted using screws.

The unit electronic console makes it possible to show on digital displays the speed and power of the motor, to adjust the motor speed using a potentiometer, and to select the direction of rotation of the motor.

The drive motor is mounted on a sliding carriage that includes two micrometer for precise alignment.

Specific cases of machine faults may be studied with the additional recommended elements, such as: shaft bending vibrations, shaft fissures, roller bearing faults, coupling vibrations, belt drive vibrations, gear faults, pump cavitation, blower vibration, and electromechanical vibrations. Furthermore, with the Bread and Load Unit, "MDU- BLU", ranges of two loading moments may be generated as well as two speed ranges.

The Software, Sensors and Control for MDU Unit, "MDU-SSC" is required to perform all measurements and analyze vibrations.

The MDU Base Unit, "MDU-UB", requires the following to be assembled:

  • Mobile Structure for MDU, "MDU-MLB", or
  • Top Table Structure for MDU, "MDU-SM".

We also offer the Computer Controlled Machine Diagnosis Unit, "MDUC", which includes the following components:

  • MDU Base Unit, "MDU-UB".
  • Software, Sensors and Control for MDU Unit, "MDU-SSC".
  • Displacement Sensors for MDU Unit, "MDU-SD".

Аксессуары

SET OF COUPLINGS - MDU-SCO
  • MDU-SCO
Available
7.4.3.- ТРЕНИНГ ПО МОНТАЖУ И НАЛАДКЕ
MDU-SCO
Набор соединений
The Set of Couplings, "MDU-SCO", allows to compare the properties of different couplings such as curved tooth, bolt, flange and claw couplings.The vibrational behavior of the different types of couplings is important to draw conclusions about...
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УПРАЖНЕНИЯ И ПРИМЕРЫ С ИНСТРУКЦИЯМИ

РУКОВОДСТВО ПО ПРАКТИЧЕСКИМ УПРАЖНЕНИЯМ ВКЛЮЧЕНО В РУКОВОДСТВО ПОЛЬЗОВАТЕЛЯ

  1. Assessment of the vibration state of a machine.
  2. Measuring the vibrations caused by unbalanced operation ofrigid rotors in 1 and 2 planes.
  3. Study of the basic essentials of the vibration measurement in shafts and bearings.
  4. Study of the basic magnitudes and parameters.
  5. Use of measuring sensors and instruments.
  6. Understanding the influence of speed and shaft and recorder arrangements.
  7. Learning to balance rigid shafts in operation and alignment between motor and bearing.
  8. Understanding and interpreting the frequency spectra.
  9. Learning about the different vibration signals.
  10. Applying the FFT analysis correctly.
  11. Measuring the speed, oscillation travel, oscillation speed and acceleration.
  12. Learning about the effects of alignment on different types of couplings.
  13. Learning about the effects of speed on vibration behavior.
  14. Learning about the effects of the balanced and unbalanced elastic rotor (MDU-SES kit required).
  15. Study of the variation of a typical vibration behavior (vibration velocity, frequency, amplitude, and phase) due to a fissure (MDU-SRS kit required).
  16. Identifying cracks and fissures in shafts through acceleration curves and order analysis (MDU-SRS required).
  17. Identifying a fissure through the variation of a vibration spectrum (MDU-SRS required).
  18. Estimating the life cycle of a roller bearing (MDU-SRBF required).
  19. Identifying faulty roller bearings (MDU-SRBF required).
  20. Checking the effects of roller bearing faults on outer and inner ring, or the roller bearing body on the vibration spectrum (MDU-SRBF required).
  21. Understanding the effect of ring gear hardness on claw couplings (MDU-SCO required).
  22. Comparing the curved tooth, bolt, flange or claw couplings (MDU-SCO required).
  23. Understanding the importance of belt tension in vibration behavior (MDU-SBD required).
  24. Checking the effect of the eccentricity in pulleys and the speed in vibration behavior (MDU-SBD required).
  25. Comparison between defective and non-defective belts (MDU-SBD required).
  26. Understanding and interpreting the frequency spectra in order to differentiate between defective and non-defective belts (MDU-SBD required).
  27. Identifying defects in the gears according to their vibration behavior (MDU-SSDG required).
  28. Learning about the effect of the toothed gear, the lubrication used and the wheelbase and the backlash (MDU-SSDG required).
  29. Identifying wear on the rod and piston (MDU-SCM required).
  30. Learning about the effect of bearing clearance and impacts (MDU-SCM required).
  31. Study of the vibrations of a centrifugal pump in operation (MDUSSCPrequired).
  32. Understanding the cavitation phenomenon in a centrifugal pump (MDU-SSCP required).
  33. Identifying vibrations caused by the movable vanes in the vibration spectrum (MDU-SSCP required).
  34. Measuring the pitch frequency between movable vanes (MDU-SSCP required).
  35. Measuring the blower vibrations (MDU-SSCP required).
  36. Learning about the effect of an asymmetric air gap on the vibration behavior and the electromagnetic and performance losses (MDU-SEV required).
  37. Learning about the effect of the electrical windings on vibration behavior (MDU-SEV required).

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